Vibration Condition Monitoring is designed to provide the power to reduce unscheduled downtime and get your plant operating at peak efficiency.
By implementing our all-embracing Machine Reliability Program, failures, breakdowns and irreversible damage can be avoided. Vibrotech’s Integrated Reliability and Machine Support packages, fronted by our Vibration Condition Monitoring programs will allow you to be proactive and in control of your maintenance program.
Techniques collectively referred to as Vibration Condition Monitoring have a common objective of indicating early signs of deterioration, or malfunction in plant machinery through surveillance testing and analysis. Vibration Condition Monitoring helps reduce the possibility of catastrophic failures, increasing safety and machine performance. Through Vibration Condition Monitoring machinery operation can be improved to an optimum level that can often exceed original equipment manufacturers specifications. There are many faults that cause machine failure, all are detectable and most are preventable. The most common causes of failure which can be identified are:
Downtime in manufacturing plants can cost thousands of pounds per hour. Experience proves that plants utilising a Vibration Condition Monitoring program are able to:
Vibration Condition Monitoring is an essential element in detecting and identifying defects. When found early enough, cost savings can be achieved by correcting lubrication issues rather than replacing due to a bearing failure.
Through effective Vibration Condition Monitoring it is possible to virtually eliminate plant downtime due to unexpected machine failure.
Vibration Condition Monitoring facilitates the planning of repairs during non-peak production hours.
Vibration Condition Monitoring enables the scheduling of maintenance on a needs-only basis.
Vibration Condition Monitoring identifies the necessary repair and overhaul activities.
As a result of machine maintenance planning becoming possible, the actual repair/maintenance work is more cost effective.
A well-maintained machine lasts longer than a poorly maintained one.
Often, the overall effect of improved maintenance is improved product quality. For example, in paper machines and aerospace machine spindles, vibration has a direct effect on the quality of the paper product.
The elimination of unexpected downtime, reduction of repair costs and increased service intervals all lead to reduced product cost. Also due to findings from vibration condition monitoring, some machines can be improved and run at increased loads, or speeds to further reduce operating cost.
Monitoring machinery on a regular basis reduces the chance of dangerous malfunctions that could endanger employees and the environment. Alarm levels can be set to suit individual pieces of machinery.
Today there are various levels of PCN’s available for company employees in which to gain accreditation. To progress through the PCN levels you need to accumulate a required amount of experience, attend accredited training courses and then pass professional examinations. All Vibrotech’s vibration analysts have this experience, training and qualifications.
It identifies the individual’s competence in condition based predictive maintenance. The qualification also facilitates compliance with ISO9001:2015 Quality Management Systems for training & personal qualification.